Sprint Zero Complaints, Take Action Together | "Customer Complaints" Golden Idea Activity
2024-02-26

Introduction to Preface

On the morning of November 8, 2023, at 9:00 am, the Quality Management Department organized

a special meeting on "Customer Complaints and Complaints in the Golden Point Activity".

More than 20 people, including General Manager Zhu, General Manager Zhang,

and General Manager Huang from relevant departments,

workshop directors, and department heads, attended the meeting.

01 Data analysis

Report by the Quality Control Manager

The Quality Management Department Manager shared the golden ideas activity

and the abnormal market quality situation in the third quarter through PPT content,

combined with customer feedback to sort out and summarize the abnormal

problem points, and analyzed the problem points. The relevant responsible

departments provided corresponding corrective measures. At the meeting,

the teacher manager read out the notice from the headquarters

on conducting a collection of "golden ideas" for customer complaints and grievances,

mobilizing various departments and workshops to propose improvements

to eliminate them, and using OPL education for training to thoroughly solve customer complaints.

Mr. Huang has put forward four requirements for each department:

1. Quality data analysis and collection;

2. Quality issues are shared with relevant departments on a weekly and monthly basis;

3. Establish a customer complaint ledger;

4. Integrate annual customer complaint anomalies with

relevant departments and workshops to establish control objectives.

Mr. Zhu has put forward the following requirements for each department:

1. Benchmark the data and find the reasons;

2. Quality control provides guidance to the workshop on

corresponding quality issues, and the work needs to be meticulous and practical;

3. Dig deep into customer complaints and grievances, identify patterns

and provide corresponding solutions based on feedback on the construction site;

4. Ensuring product quality is not a departmental task,

but closely related to various departments of the company;

5. Each department and workshop actively participates

in the headquarters customer complaint "golden idea" improvement activity.

02 Event promotion

PAPT 01 Promotion and poster production

According to the headquarters' golden idea activity plan, Anhui ERA will once again

use the form of "golden idea posters" to promote the activities of various workshop teams.

PAPT 02 Promotion and event promotion

Each workshop is promoted on-site by the workshop director to the three teams based

on the reasons and objectives of the activity, and the existing customer complaints

and complaints in the workshop are thoroughly sorted out. Lean tools such as fishbone analysis

and 5W2H are used to dig and refine the problems, and collective efforts are made

to solve quality problems related to customer complaints and complaints.

Problems that cannot be temporarily solved will be included

in the workshop, team QCC topic library, or problem bank.

03 Follow up inspection

According to the headquarters' plan for the Golden Ideas event and in conjunction

with the company level Friday inspection, Anhui Province held a quality inspection

for the Golden Ideas event on the morning of November 24th. We specially invited the Quality

Control Department to conduct a joint inspection. The inspection team asked the

workshop director one by one whether they had made any improvements based

on the detailed customer complaints in the past two years in the workshop;

Conduct an on-site review of the proposed improvements to customer complaints

and complaints, and inquire about the effectiveness of the proposed measures

and whether they can prevent the recurrence of similar issues. Then conduct

actual inspection and measurement of customer complaints regarding appearance

and size. Communicate with the workshop director in a timely manner regarding

any issues discovered, and require the workshop to rectify them in a timely manner.

At the same time, the quality control and lean related departments

will continue to follow up on the effectiveness of the rectification in the later stage.

On the afternoon of November 14, 2023, the Lean Office organized personnel

to conduct a customer complaint review activity in the workshop. In the end, Mr.

Shi summarized and commented that:

1. We attach great importance to the group's "customer complaint" activity,

sort out the customer complaint issues in our workshop, and carry out special rectification.

2. Maintaining the results of major battles means relatively reducing customer complaints and grievances.

3. The workshop office and team leaders establish a

daily inspection mechanism to better detect and solve problems in advance.

4. Before starting up, do a good job of inspection and implement

quality work into details, so as to truly reduce customer complaints.

5. The "big and difficult" problem points need to be solved with innovative thinking,

which can be solved through other companies or the internet.

6. If there are problems during the production process, they should be resolved

in a timely manner. After normal operation, they should

communicate with the quality department in a timely manner to determine the quality of the product.

04 Case sharing

Complaints · Customer Complaints

In response to the complaint, take the following measures and make improvements:

1. Conduct quality assessment on the responsible person;

2. Provide quality awareness training to all workshop staff in collaboration with the Quality Assurance Department;

3. Establish and effectively implement packaging systems;

4. Conduct quality inspections on the first piece, process, and final product during production;

5. Analyze and promote customer complaints and grievances.

Improvement · Customer Complaints and Complaints

By sorting out and summarizing the issues of customer complaints and complaints,

we can improve the awareness of workshop quality, drive the passionate participation

of service departments, change inherent thinking,

eliminate quality hazards in the workshop, and better understand customer needs.

05 Summary and sharing

To strengthen quality control, establish a sense of quality among all staff, pay attention to

key details, and enhance the atmosphere of the group's "customer complaint" golden

idea activity. On the afternoon of December 22, 2023,

the Lean Office organized workshop directors to share and summarize the customer complaint activity.

Finally, Mr. Shi summarized the customer complaint activity by understanding
the customer's needs for the product. As customers demand higher product quality,
workshops should change their conversion management methods;
Secondly, quality is an eternal topic. To firmly establish a foothold in the
pipeline industry market, prevent quality problems from flowing out,
and strengthen the self inspection process system; The third is to
vigorously enhance the quality atmosphere and adhere to the principle
of "looking back at the big battle". Establishing standardization is the ultimate goal,
enhancing human thinking, truly achieving "I want to do it", sprinting for zero complaints, and taking action together.
Working hard to shoulder the mission and opening up a new situation without slacking off ▏Anhui ERA 2024 Spring Festival Gala concluded successfully!
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